tools:jewelry_kiln:start
Table of Contents
Jewelry Kiln
This kiln is working, but has no active users, so we are in the process of learning its idiosyncrasies and making a proper doc.
- Model: unknown/custom electric kiln
Tool anatomy
1. Controller 2. Breaker switches 3. Alarm lights 4. Temperature probe 5. Latches 6. Viewing port
To do
- open & inspect electronics panel for safety
- order & install alarm buzzer-lights
- apply a better door seal
4/18 "does it work" test
T value = time until next step
Step | Set Temp (˚F) | T value | Check time | Check temp | Notes |
---|---|---|---|---|---|
1 | 80 | 15 | 10:33 | 75 | |
2 | 300 | 15 | 10:48 | 295 | 213˚/15min = ~14˚/min |
3 | 0 | -121 | 11:03 | 265 | it definitely works |
4/18 "is there an alarm buzzer" test
- AL1: Set ALM1 to 1000˚
- AL2: Set Hy-2 to 10˚
Asked the kiln to try to ramp to 2k˚ in 15 minutes. The alarm relays are firing, but no alarm light or buzzer sounds, so we need to get one (or two).
Step | Temp (˚F) | T value | Check time | Check temp | Notes |
---|---|---|---|---|---|
1 | 80 | 15 | step skipped | ||
2 | 300 | 15 | 11:40 | 300 | AL2 light on, no buzzer |
3 | 2000 | 180 | 12:00 | 550 | proceeding to “can we get to 2k” test |
12:03 | 600 | ||||
12:07 | 661 | ||||
12:15 | 766 | ||||
12:21 | 839 | ||||
12:27 | 896 | ||||
12:34 | 958 | ||||
12:54 | 1099 | AL1 light on, no buzzer | |||
1:25 | 1250 | ||||
1:35 | 1284 | ||||
1:47 | 1331 | ||||
2:09 | 1386 | ||||
2:11 | 1400 | ||||
2:32 | 1454 | ||||
2:51 | 1492 | ||||
3:45 | ~1570 | hovering around here, jumping rapidly up and down. the area around the kiln is warm. this is about the functional limit of this configuration. | |||
4 | 80 | -121 |
Forge curing schedule
There's a forge which has been lined but needs to be heat-cured.
Step | Temp (˚F) | T value | Notes |
---|---|---|---|
1 | 100 | 60 | ramping up 100˚/hr |
2 | 200 | 60 | |
3 | 300 | 60 | |
4 | 400 | 60 | |
5 | 500 | 60 | |
6 | 600 | 60 | |
7 | 700 | 60 | |
8 | 800 | 60 | |
9 | 900 | 60 | |
10 | 1000 | 60 | |
11 | 1100 | 60 | |
12 | 1200 | 30 | holding for 1/2 hour for 1/2“ of material |
13 | 80 | -121 | stop |
The official kast-o-lite packet says to ramp down 100˚ per hour, but people online seem to skip this step.
misc notes
- it's possible to store several simple programs; there are 30 steps total
- it's possible to set a schedule which is impossible for the machine to achieve
- telling people in plain english how to set alarms for each type of project is important
- the alarms don't stop anything and are not a safety feature so much as an alert
- it's possible to observe and change the schedule while it's in progress
tools/jewelry_kiln/start.txt · Last modified: 2024/04/25 18:57 by me