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tools:tig_welder:clearance [2023/09/24 16:46] – removed - external edit (Unknown date) 127.0.0.1tools:tig_welder:clearance [2024/02/08 00:12] (current) smartin015
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 +===== TIG Welder Clearance=====
 +Members who are already proficient in the subject matter may apply to receive a clearance by demonstrating a 
 +core set of skills and knowledge that allow them to safely and effectively use the equipment.
 +
 +> Most tools in the shop require clearance before solo use. Each tool is different and most are expensive and/or delicate. 
 +
 +During a Proficiency Based Clearance Instructors will provide Protohaven specific customs and rules for the 
 +equipment but will not provide technical instruction on the operation of the hardware, or software.
 +
 +If a member needs to gain additional knowledge or skill they should take a Basic Skills Class to learn the 
 +required skills.
 +
 +The items that will need to be demonstrated to gain the Proficiency Based Clearance are:
 +
 +
 +===== General Shop Rules  =====
 +
 +==== Be safe ====
 +
 +  * Understands safety clearances are required as bare minimum.
 +  * Understands equipment must never be left unattended.
 +  * Understands why equipment must be reset after use.
 +
 +==== Take care of the tools ====
 +
 +  * Will not alter or use equipment beyond limits.
 +  * Will notify when maintenance is needed.
 +
 +==== Keep the shop clean ====
 +
 +  * Understands importance of cleaning up after oneself.
 +  * Will return borrowed tools to original location.
 +  * Understands anything left outside of your paid monthly or overnight storage may be removed and disposed.
 +
 +===== Personal Protective Equipment =====
 +
 +  * Knows whether long sleeves can be worn beyond elbows during operation of equipment.
 +  * Knows whether loose clothing & hair may be worn down.
 +  * Knows whether open-toed shoes may be worn.
 +  * Knows whether safety glasses and hearing protection are required during operation.
 +  * Knows whether safety glasses are required when near someone else operating equipment in the workshop.
 +
 +===== Point out the following tool features =====
 +
 +  * Maintenance Tag
 +  * E-Stop
 +  * more
 +
 +===== Identify & mitigate common hazards =====
 +
 +  * Hood in improper mode
 +  * Hot metals in shop
 +  * Electrocution
 +  * Oxygen displacement
 +  * Welding on containers that have held flammable contents
 +  * Toxic fumes
 +
 +===== Allowable Materials =====
 +
 +  * Mild steel
 +  * Aluminum
 +  * Stainless Steel
 +  * NOT zinc or galvanized steel
 +  * NOT magnesium
 +  * NOT painted workpieces
 +===== Safe Setup/Operation/Cleanup =====
 + 
 +  * Demonstrates proper PPE
 +  * Demonstrates proper isolation of welding area to prevent flashing members in the workshop
 +  * Demonstrates how to properly prepare weld area (no paint, no rust)
 +  * Demonstrates how to properly ground work
 +  * Demonstrates how to safely open gas cylinder
 +  * Demonstrates proper operating gas flow
 +  * Demonstrates safe grinding of a tungsten electrode
 +  * Demonstrated how to assemble TIG torch
 +  * Demonstrates how to properly select the current type, amps, etc.
 +  * Demonstrates how to properly use the fume extractor
 +  * Demonstrated how to initiate an arc
 +  * Demonstrated how to form and move a weld puddle
 +  * Demonstrated how to add filler rod
 +  * Demonstrated how to safely close gas cylinder and purge regulator
 +
 +
 +===== Knowledge and Technique =====
 + 
 +  * Knows when the different polarity settings should be used
 +  * Explain what AC balance adjustment control is for
 +  * Explain what post-flow is
 +
 +