tools:tig_welder:clearance
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tools:tig_welder:clearance [2023/09/24 16:46] – removed - external edit (Unknown date) 127.0.0.1 | tools:tig_welder:clearance [2024/02/08 00:12] (current) – smartin015 | ||
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+ | ===== TIG Welder Clearance===== | ||
+ | Members who are already proficient in the subject matter may apply to receive a clearance by demonstrating a | ||
+ | core set of skills and knowledge that allow them to safely and effectively use the equipment. | ||
+ | |||
+ | > Most tools in the shop require clearance before solo use. Each tool is different and most are expensive and/or delicate. | ||
+ | |||
+ | During a Proficiency Based Clearance Instructors will provide Protohaven specific customs and rules for the | ||
+ | equipment but will not provide technical instruction on the operation of the hardware, or software. | ||
+ | |||
+ | If a member needs to gain additional knowledge or skill they should take a Basic Skills Class to learn the | ||
+ | required skills. | ||
+ | |||
+ | The items that will need to be demonstrated to gain the Proficiency Based Clearance are: | ||
+ | |||
+ | |||
+ | ===== General Shop Rules ===== | ||
+ | |||
+ | ==== Be safe ==== | ||
+ | |||
+ | * Understands safety clearances are required as bare minimum. | ||
+ | * Understands equipment must never be left unattended. | ||
+ | * Understands why equipment must be reset after use. | ||
+ | |||
+ | ==== Take care of the tools ==== | ||
+ | |||
+ | * Will not alter or use equipment beyond limits. | ||
+ | * Will notify when maintenance is needed. | ||
+ | |||
+ | ==== Keep the shop clean ==== | ||
+ | |||
+ | * Understands importance of cleaning up after oneself. | ||
+ | * Will return borrowed tools to original location. | ||
+ | * Understands anything left outside of your paid monthly or overnight storage may be removed and disposed. | ||
+ | |||
+ | ===== Personal Protective Equipment ===== | ||
+ | |||
+ | * Knows whether long sleeves can be worn beyond elbows during operation of equipment. | ||
+ | * Knows whether loose clothing & hair may be worn down. | ||
+ | * Knows whether open-toed shoes may be worn. | ||
+ | * Knows whether safety glasses and hearing protection are required during operation. | ||
+ | * Knows whether safety glasses are required when near someone else operating equipment in the workshop. | ||
+ | |||
+ | ===== Point out the following tool features ===== | ||
+ | |||
+ | * Maintenance Tag | ||
+ | * E-Stop | ||
+ | * more | ||
+ | |||
+ | ===== Identify & mitigate common hazards ===== | ||
+ | |||
+ | * Hood in improper mode | ||
+ | * Hot metals in shop | ||
+ | * Electrocution | ||
+ | * Oxygen displacement | ||
+ | * Welding on containers that have held flammable contents | ||
+ | * Toxic fumes | ||
+ | |||
+ | ===== Allowable Materials ===== | ||
+ | |||
+ | * Mild steel | ||
+ | * Aluminum | ||
+ | * Stainless Steel | ||
+ | * NOT zinc or galvanized steel | ||
+ | * NOT magnesium | ||
+ | * NOT painted workpieces | ||
+ | ===== Safe Setup/ | ||
+ | |||
+ | * Demonstrates proper PPE | ||
+ | * Demonstrates proper isolation of welding area to prevent flashing members in the workshop | ||
+ | * Demonstrates how to properly prepare weld area (no paint, no rust) | ||
+ | * Demonstrates how to properly ground work | ||
+ | * Demonstrates how to safely open gas cylinder | ||
+ | * Demonstrates proper operating gas flow | ||
+ | * Demonstrates safe grinding of a tungsten electrode | ||
+ | * Demonstrated how to assemble TIG torch | ||
+ | * Demonstrates how to properly select the current type, amps, etc. | ||
+ | * Demonstrates how to properly use the fume extractor | ||
+ | * Demonstrated how to initiate an arc | ||
+ | * Demonstrated how to form and move a weld puddle | ||
+ | * Demonstrated how to add filler rod | ||
+ | * Demonstrated how to safely close gas cylinder and purge regulator | ||
+ | |||
+ | |||
+ | ===== Knowledge and Technique ===== | ||
+ | |||
+ | * Knows when the different polarity settings should be used | ||
+ | * Explain what AC balance adjustment control is for | ||
+ | * Explain what post-flow is | ||
+ | |||
+ | |||