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tools:lasers_kern_industrial:start [2023/09/24 16:03] – removed - external edit (Unknown date) 127.0.0.1tools:lasers_kern_industrial:start [2024/01/15 21:20] (current) smartin015
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 +====== Kern Industrial Laser (DRAFT) ======
 +  * Model: [[https://kernlasers.com/laser-systems/ecoflex/|EcoFlex? or older]]
 +  * Manufacturer: [[https://kernlasers.com/|Kern]]
 +  * Manual: [[https://example.com|Download]]
 +  * Controller Model: [[https://www.ruidacontroller.com/rdc6442s/|Ruida RDC6442S-B (EC)]]
  
 +Write Tool Introduction Here.
 +
 +The [[#tool-safety|Tool Safety]], [[#tool-care|Tool Care]], [[#operation|Operation]], section of 
 +this guide are what instructors use to ensure that you can use the equipment according to community 
 +expectations.
 +
 +====== Requirements ======
 +
 +[[https://www.protohaven.org/product/update-tool-link/|Insert Tool Name]] clearance or class equivalent is 
 +required before use.
 +
 +====== Warnings ======
 +
 +🚫 Do not do this
 +
 +⚠️ Warning about this
 +
 +
 +See the [[#tool-safety|Safety Section]] for more information.
 +
 +====== Tool Anatomy ======
 +
 +Image and descriptions of various parts
 +
 +For more visit the manufacturers website and user manual both linked at the top of this document.
 +
 +====== Tool Safety ======
 +
 +===== Safety1 =====
 +lipsum sorem
 +
 +====== Tool Care ======
 +
 +===== Care1 =====
 +lipsum sorem
 +
 +===== Inspection =====
 +
 +Before you start using the printer you are expected to do an initial inspection of the printer and access its 
 +readiness for use. Consult the checklist at the end of this document as well as the detailed processes here.
 +
 +==== Maintenance Requests ====
 +If you encounter any of the issues listed in the Inspection area or have any other 
 +issues with the printer not working properly
 +
 +  * Update the physical Maintenance Tag at the machine
 +    * 🟢Green can be used without issue
 +    * 🟡Yellow can be used withcaution
 +    * ⛔Red cannot be used without hazard to either the user or the equipment
 +  * Record issues at [[https://protohaven.org/maintenance|https:%//%protohaven.org/maintenance]]. This notifies our staff and volunteer maintenance crew of any issues.
 +
 +
 +
 +===== Troubleshooting =====
 +
 +==== Problem 1  ====
 +
 +lipsum sorem.
 +
 +
 +
 +===== Additional Resources =====
 +
 +
 +  * [[https://example.com|Link]]
 +
 +
 +====== Staff Use ======
 +
 +|⚠️ AUTHORIZED MAINTENANCE GROUP ONLY|
 +
 +If you are part of the maintenance group please log on to the #maintenance channel of our Discord server to:
 +
 +
 +  * Perform a Maintenance Action
 +  * Request a Maintenance Purchase
 +  * Review complete Maintenance Logs for each machine
 +  * Generally chit-chat about maintenance
 +
 +
 +===  ===
 +
 +===== Tools =====
 +
 +The following should be in a Maintenance tool kit for the....
 +
 +
 +  * item1
 +  * item2
 +
 +
 +===== Regular Maintenance =====
 +
 +===== Build Information =====
 +
 +==== Pins ====
 +^ Pin ^ Port ^ Wired ^
 +|CN0-1| Gnd | Ground from power supply |
 +|CN0-2| +24V | 24V from power supply |
 +|CN1-1| Gnd | Light -> CN1-6 |
 +|CN1-2| Out2 |  |
 +|CN1-3| Out1 |  |
 +|CN1-4| Status | Light -> CN1-6 |
 +|CN1-5| Blower | Signal wire to the Marty Timer |
 +|CN1-6| +24V | to Lights Above |
 +|CN2-1| Gnd | Gnd to Gecko |
 +|CN2-2| Foot Switch |  |
 +|CN2-3| Door Control |  |
 +|CN2-4| Shot |  |
 +|CN2-5| In1 |  |
 +|CN2-6| +24V |  |
 +|CN3-1| Gnd |  |
 +|CN3-2| Limit U- |  |
 +|CN3-3| Limit U+ |  |
 +|CN3-4| Limit Z- |  |
 +|CN3-5| Limit Z+ |  |
 +|CN3-6| +5v | Vin for WP1 sensor |
 +|CN4-1| Gnd |  |
 +|CN4-2| Limit Y- | Y endstop |
 +|CN4-3| Limit Y+ |  |
 +|CN4-4| Limit X- | X endstop |
 +|CN4-5| Limit X+ |  |
 +|CN4-6| +5v | Vin for X and Y endstops |
 +|CN5-1| Gnd | Laser Signal Gnd |
 +|CN5-2| Lon1 |  |
 +|CN5-3| LPWM1 | Laser Signal + |
 +|CN5-4| WP1 | Light + Water Flow Switch |
 +|CN5-5| +24v |  |
 +|CN6-1| Gnd |  |
 +|CN6-2| Lon2 |  |
 +|CN6-3| LPWM2 |  |
 +|CN6-4| WP2 |  |
 +|CN6-5| +24v |  |
 +| Axis U-1 | DIR / CCW |
 +| Axis U-2 | PUL / CW |
 +| Axis U-3 | +5v |
 +| Axis Z-1 | DIR / CCW |
 +| Axis Z-2 | PUL / CW |
 +| Axis Z-3 | +5v | To loose wire |
 +| Axis X-1 | DIR / CCW | To Gecko |
 +| Axis X-2 | PUL / CW | To Gecko |
 +| Axis X-3 | +5v  |
 +| Axis Y-1 |  DIR / CCW | To Gecko |
 +| Axis Y-2 |  PUL / CW | To Gecko |
 +| Axis Y-3 | +5v  |
 +
 +===== Stepper Motor Driver =====
 +[[https://www.geckodrive.com/products/g540-4-axis-digital-stepper-drive|G540 4-Axis Digital Step Drive]]
 +
 +
 +[[ https://www.geckodrive.com/support/g540-heatsinking|Heatsink???]]
 +
 +
 +==== Main Terminal Block ====
 +^ Pin ^ ^
 +| 1 | Input 1 (DB25 Pin 10 |
 +| 2 | Input 2 (DB25 Pin 11 |
 +| 3 | Input 3 (DB25 Pin 12 |
 +| 4 | Input 4 (DB25 Pin 13 |
 +| 5 | Output 1 (DB25 Pin 17) |
 +| 6 | Output 2 (DB25 Pin 1) |
 +| 7 | VFD Ground |
 +| 8 | VFD Output |
 +| 9 | VFD +10VDC |
 +| 10 | estop (pull to ground) |
 +| 11 | +18-50V |
 +| 12 | Power Supply Ground |
 +
 +==== DB25 Connector ====
 +^ Pin ^ ^
 +| 1 | Output 2 |
 +| 2 | X Axis Step |
 +| 3 | X Axis Direction |
 +| 4 | Y Axis Step |
 +| 5 | Y Axis Direction |
 +| 6 | Z Axis Step |
 +| 7 | Z Axis Direction |
 +| 8 | A Axis Step |
 +| 9 | A Axis Direction |
 +| 10 | Input 1 |
 +| 11 | Input 2 |
 +| 12 | Input 3 |
 +| 13 | Input 4 |
 +| 14 | VFD PWM 50Hz |
 +| 15 | Fault (inputs to PC |
 +| 16 | Charge Pump |
 +| 17 | Output 1 |
 +| 18 | GND |
 +| 19 | GND |
 +| 20 | GND |
 +| 21 | GND |
 +| 22 | GND |
 +| 23 | GND |
 +| 24 | GND |
 +| 25 | GND |
 +
 +==== DB9 Motor Connectors ====
 +^ Pin ^ ^
 +| 1 | Current Set resistor |
 +| 2 | GND |
 +| 3 | GND |
 +| 4 | GND |
 +| 5 | Current Set resistor |
 +| 6 | Phase B motor wire |
 +| 7 | Phase /B motor wire |
 +| 8 | Phase A motor wire |
 +| 9 | Phase /A motor wire |
 +
 +
 +[[https://rabbitlaserusa.com/DriverDisk/Ruida/Schematics/LaserMachineSchematic_RDC6422G_120VAC_RevG_BW.pdf|reference diagram]]