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--- tools:blacksmithing_forge:start [2023/09/24 15:55] – removed - external edit (Unknown date) 127.0.0.1
+++ tools:blacksmithing_forge:start [2024/12/28 18:14] (current) – [Maintenance Requests] markup syntax kathryn.mazaitis
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+====== Blacksmithing Forge ======
+  * Model: [[https://www.nctoolco.com/shop/top-sellers/whisper-momma-w-open-end-ports-gas-forge/p/46|Whisper Momma Open-end Gas Forge]]
+  * Manufacturer: [[https://www.nctoolco.com/|NC Tool Company]]
+  * Manual: [[https://example.com|Download]]
+Write Tool Introduction Here.
+The [[#tool-safety|Tool Safety]], [[#tool-care|Tool Care]], [[#operation|Operation]], section of
+this guide are what instructors use to ensure that you can use the equipment according to community
+expectations.
+====== Requirements ======
+[[https://www.protohaven.org/product/update-tool-link/|Blacksmithing Clearance]] clearance or class equivalent is
+required before use.
+====== Warnings ======
+See the [[#tool-safety|Safety Section]] for more information.
+====== Tool Anatomy ======
+===== Shop Layout =====
+{{ :tools:forge1.jpg?600 |}}
+  - Propane Tank - Fuels the 2-burner forge
+  - Forge - 3” x 12” x 6” firebox, retains 2350º heat
+  - Anvils - Primary work surface used to forge and form different shapes
+  - Maintenance Tag - Manually tracks the usability status with Green/Yellow/Red cards
+  - Quench Tub - Used for cooling heated material
+===== Propane Tank =====
+{{ :tools:forge2.jpg?600 |}}
+  - PSI Gauge
+  - Open/Shut-off Valve
+  - Gauge Adjustment lever
+  - Hose Line
+===== Forge =====
+{{ :tools:forge3.jpg?600 |}}
+  - Open/Shut-off Valve
+  - Ignition Button
+  - Side Door (for wide pieces) 12” x 3
+  - Thru-Port (both sides) 3” x 1 ½”
+===== Anvil =====
+{{ :tools:forge4.jpg?600 |}}
+  - Face - primary surface of the anvil used for flattening metal
+  - Step - separation of face and horn also referred to as the cutting table
+  - Pritchel Holes - round openings used to punch holes or fit various tools with a round shank to allow for 360º rotation
+  - Hardie Hole - square opening where the square shank of various hardie tools fit
+  - Horn - used for bending or drawing down stock
+For more visit the manufacturers website and user manual both linked at the top of this document.
+====== Tool Safety ======
+Starting the forge takes just a few steps, but working at 2350º with combustible gas is dangerous. Proper setup is essential to preventing injury.
+===== Personal Protective Equipment =====
+At the Forge, Hearing Protection, Safety Goggles, and a Leather Apron are also required.
+Clothing and closed-toed shoes (preferably boots) must be of natural materials that will burn quickly and not melt to skin (i.e. cotton, denim, leather).
+===== Common Hazards =====
+The most common hazard is hot flying debris, slag, or material that causes injury due to burns or shear weight
+  * Be aware of others in your space at all times.
+  * Make sure work areas are clear before hammering to avoid sending tools, materials, and debris from flying unnecessarily
+  * Ensure there are no tripping hazards
+  * Securely handle hot materials with appropriate tools and workholding
+  * The most significant hazard is fire and toxic fumes
+  * Ensure your material is safe to heat and forge
+  * Only place hot metals in the quench tub or on the metal table
+  * Avoid wearing synthetic materials which don’t just burn, but melt directly to skin
+  * Stay vigilant and be sure to listen and smell for possible gas leaks
+===== Prohibited Materials =====
+Off-gassing toxic fumes is a critical concern. If you are unsure of the metal content, do not use it at the forge. For that reason, it is important to avoid:
+  * Any galvanized, coated, or painted metal
+  * Any metal containing zinc, lead or chromium
+  * Any unknown metal content
+====== Tool Operation ======
+===== Initial Setup =====
+  - Check that work area is clear and free of tripping hazards
+  - Check that clothes, shoes, and PPE is safe to use
+  - Line up tools needed
+  - Turn on vent fan
+  - Open the garage door
+===== Basic Operation =====
+==== Operation Checklist ====
+  - Open gas flow from tank
+  - Check that flow is in range of 10 PSI
+  - Listen and smell for potential leaks
+  - Open shut-off valve to forge and immediately press ignition button - **if you wait too long, the forge will not ignite** due to all the oxygen leaving the burner. If no ignition occurs within 1 second of opening, turn the valve off and wait at least 30 seconds for the burner to air out.
+  - Heat material at side port or front door using proper tongs to securely handle
+  - Use proper tongs and workholding to securely bring material to anvil, post-vice, or work surface
+  - Forge material as desired, reheating and quenching when necessary
+  - Monitor the forge until the job is complete and cleanup
+==== Igniting the Forge ====
+Starting the forge takes just a few steps, **working with combustible gas is dangerous**. Proper setup is essential to preventing injury.
+**Immediately** press the ignition button when opening the shut-off valve to the forge
+{{ :tools:forge5.jpg?600 |}}
+==== Heating Material ====
+Make sure that area you want to work is glowing yellow
+Here, the desired work area on the rod on the left is glowing and ready to forge
+The rod on the right is still cold and needs more time to heat up
+{{ :tools:forge6.jpg?600 |}}
+==== Quenching Material ====
+Quench areas of a workpiece that you don’t want to distort while you’re forging
+Quench a tool or the full workpiece to cool it off before touching
+{{ :tools:forge7.jpg?600 |}}
+===== Cleanup =====
+==== Cleanup Checklist ====
+  - Close gas flow at propane tank
+  - Close shut-off valve at the forge
+  - Power off vent fan
+  - Close garage door
+  - Return tools to their home
+  - Sweep up slag and debris
+  - Recycle waste in metal scrap bins
+  - Note any maintenance needs or concerns on the tag and at protohaven.org/maintenance
+====== Tool Care ======
+===== Inspection =====
+Before you start using the printer you are expected to do an initial inspection of the printer and access its
+readiness for use. Consult the checklist at the end of this document as well as the detailed processes here.
+==== Maintenance Requests ====
+If you encounter any of the issues listed in the Inspection area or have any other
+issues with the printer not working properly
+  * Update the physical Maintenance Tag at the machine
+    * 🟢Green can be used without issue
+    * 🟡Yellow can be used withcaution
+    * ⛔Red cannot be used without hazard to either the user or the equipment
+  * Record issues at http://protohaven.org/maintenance. This notifies our staff and volunteer maintenance crew of any issues.
+===== Troubleshooting =====
+When the flame is sputtering, the propane tank may be low or empty. Fill out a maintenance report and notify the staff so a certified team member can swap the tank.
+If you notice a heavy propane odor, there may be a leak at one of the connection points. Close the propane tank immediately. Fill out a maintenance report and notify staff.
+If the forge is failing to ignite, remember to **immediately push the igniter button as you open the gas valve** to prevent the propane from pushing all the oxygen out of the chamber.
+===== Additional Resources =====
+  * [[https://docs.google.com/document/d/1mmTrZjyt7Y9D0pe4zb2_K0FzDc5VnNP1xgVxIcqEx74/edit?usp=sharing|Protohaven’s Blacksmithing Clearance Rubric]]
+  * [[https://workingtheflame.com/blacksmith-beginner-projects/|Beginning Blacksmith Projects]]
+  * [[https://blacksmithu.com/blacksmith-techniques-shape-mould-metal/|Forging Techniques]]
+  * [[https://www.iforgeiron.com|Forging Forum]]
+Blacksmithing Supplies:
+  * [[http://www.piehtoolco.com/contents/en-us/d1396.html|Pieh Tool]]
+  * [[https://www.oleoacresfarriersupply.com/products/category/blacksmith_tongs|Oleo Acres Farrier Supply]]
+  * [[https://www.centaurforge.com/Tools-for-Blacksmiths/departments/82/|Centaur Forge]]
+  * [[https://www.imountainforge.com/|Iron Mountain Forge]]
+Local metal resources:
+  * [[https://www.glenshawsteel.com/steel-metal-supply|Glenshaw Steel]]
+  * [[https://www.grainger.com/|Grainger]]
+  * [[https://www.lowes.com/|Lowes]]
+  * [[https://www.homedepot.com/|Home Depot]]
+Local Workshops:
+  * [[https://touchstonecrafts.org/blacksmithing-workshops/|Touchstone Center for Crafts]]
+  * [[https://www.thebarefootforge.com/|The Barefoot Forge]]
+===== Special Setups =====
+Here’s what we have available at the shop:
+  * Assortment of tongs in various sizes and shapes
+    * V-bit Bolt Tong
+    * Wolf Jaw Tong
+    * Z Offset Tong
+  * Assortment of hammers of various weights
+  * Assortment of punches of various sizes
+  * Cut-off Hardie Tool
+  * Hold Down Hardie Tool
+====== Staff Use ======
+|⚠️ AUTHORIZED MAINTENANCE GROUP ONLY|
+If you are part of the maintenance group please log on to the #maintenance channel of our Discord server to:
+  * Perform a Maintenance Action
+  * Request a Maintenance Purchase
+  * Review complete Maintenance Logs for each machine
+  * Generally chit-chat about maintenance
+===  ===
+===== Tools =====
+The following should be in a Maintenance tool kit for the....
+  * [[https://www.nctoolco.com/shop/nc-tool-products/nc-forges/whisper-deluxe/nc-tool-bottom-brick-deluxe-momma-2x6x16/p/72|Bottom Brick]]
+  * [[https://www.nctoolco.com/shop/nc-tool-products/nc-forges/whisper-momma-open-end/nc-tool-door-insulation-momma-lowboy/p/677|Door Insulation]]
+  * [[https://www.nctoolco.com/shop/nc-tool-products/nc-forges/whisper-deluxe/nc-tool-hearth-brick-deluxe-momma-lowboy-daddy/p/77|Hearth Brick]]
+  * [[https://www.nctoolco.com/shop/nc-tool-products/nc-forges/whisper-momma/reliner-kit-whisper-momma-model-2-3/p/55|Reliner Kit]]
+  * [[https://www.nctoolco.com/shop/nc-tool-products/nc-tool-welding-brick-4x12/p/78|Welding Brick]]
+===== Regular Maintenance =====