===== TIG Welder Clearance===== Members who are already proficient in the subject matter may apply to receive a clearance by demonstrating a core set of skills and knowledge that allow them to safely and effectively use the equipment. > Most tools in the shop require clearance before solo use. Each tool is different and most are expensive and/or delicate. During a Proficiency Based Clearance Instructors will provide Protohaven specific customs and rules for the equipment but will not provide technical instruction on the operation of the hardware, or software. If a member needs to gain additional knowledge or skill they should take a Basic Skills Class to learn the required skills. The items that will need to be demonstrated to gain the Proficiency Based Clearance are: ===== General Shop Rules ===== ==== Be safe ==== * Understands safety clearances are required as bare minimum. * Understands equipment must never be left unattended. * Understands why equipment must be reset after use. ==== Take care of the tools ==== * Will not alter or use equipment beyond limits. * Will notify when maintenance is needed. ==== Keep the shop clean ==== * Understands importance of cleaning up after oneself. * Will return borrowed tools to original location. * Understands anything left outside of your paid monthly or overnight storage may be removed and disposed. ===== Personal Protective Equipment ===== * Knows whether long sleeves can be worn beyond elbows during operation of equipment. * Knows whether loose clothing & hair may be worn down. * Knows whether open-toed shoes may be worn. * Knows whether safety glasses and hearing protection are required during operation. * Knows whether safety glasses are required when near someone else operating equipment in the workshop. ===== Point out the following tool features ===== * Maintenance Tag * E-Stop * more ===== Identify & mitigate common hazards ===== * Hood in improper mode * Hot metals in shop * Electrocution * Oxygen displacement * Welding on containers that have held flammable contents * Toxic fumes ===== Allowable Materials ===== * Mild steel * Aluminum * Stainless Steel * NOT zinc or galvanized steel * NOT magnesium * NOT painted workpieces ===== Safe Setup/Operation/Cleanup ===== * Demonstrates proper PPE * Demonstrates proper isolation of welding area to prevent flashing members in the workshop * Demonstrates how to properly prepare weld area (no paint, no rust) * Demonstrates how to properly ground work * Demonstrates how to safely open gas cylinder * Demonstrates proper operating gas flow * Demonstrates safe grinding of a tungsten electrode * Demonstrated how to assemble TIG torch * Demonstrates how to properly select the current type, amps, etc. * Demonstrates how to properly use the fume extractor * Demonstrated how to initiate an arc * Demonstrated how to form and move a weld puddle * Demonstrated how to add filler rod * Demonstrated how to safely close gas cylinder and purge regulator ===== Knowledge and Technique ===== * Knows when the different polarity settings should be used * Explain what AC balance adjustment control is for * Explain what post-flow is