====== Manual Mill (JET) Clearance ======

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====== Tool Specific Instruction ======

===== Point out the following tool features =====

  * Maintenance Tag
  * Basic Milling principals:
      * Climb vs conventional milling.
      * Work vs work-holding
      * Spindle RPM vs Feed SFM
      * Relative cutting rate of steel (slow) vs aluminum (fast).
      * Tram
      * Measuring Equipment (calipers, micrometers, scales or rulers, dial indicators, edge finder.
  * Basic Machine Components and Controls:
      * On/off 
      * Spindle Brake
      * Speed control
      * FWD/Rev
      * Collet draw bolt
      * DRO
      * Bed
      * High/ Low Gear 
      * Oil Pump
      * Deburring
  * X Motion Controls:
      * Manual wheel 
      * Axis Lock
      * Ways
      * Power feed
  * Y Motion Controls:
      * Ways
      * Manual Wheel
      * Axis Lock
  * Z Motion Controls:
      * Z-Axis Cranks
      * Axis Lock


===== Identify & mitigate common hazards =====

  * Metalworking when done properly is much quieter than woodworking.
  * Knows the common causes of noise and which hazards they indicate (vibration, deflection, dull tooling).
  * Heavy things – tooling, work holding equipment & workpieces.
  * Sharp things - cutting tools, chips, burrs on work piece.
  * Spinning things – spindle, axis wheels.
  * Hot things - chips, work piece, tools.
  * Toxic Fumes - avoid prohibited metals.
  * Hot flying debris - use appropriate tools, work holding, and clear work area.
  * Fire/Gas Leak - stay vigilant (listen/smell test), use ignition button correctly.

===== Allowable Materials =====

  * Can name one common material that is safe for use on the mill.
  * Can name one material that is not allowed on the mill.

===== Safe Setup/Operation/Cleanup =====
 
  * Demonstrates proper work-holding with vise, clamps.
  * Demonstrates proper feed and speed selection. 
  * Demonstrates proper cutting tool selection. 
  * Demonstrates proper mounting of cutting tool in collet.
  * Demonstrates facing, drilling, profile cutting. 
  * Demonstrates edge finding. 


===== Knowledge and Technique =====
 
  * Knows and demonstrates proper PPE.
  * Demonstrates how to properly use the power feed.
  * Demonstrates proper protocol in the event that the machine breaks.
  * Demonstrated proper cleanup.
  * Demonstrates what to check on if the Mill is making a lot of noise.
  * Demonstrates how to change settings to ensure best quality cuts.
  * Demonstrates how to properly use the gear speed lever and the speed control.
  * Knows the most notable aspect of the edge finder.
  * Knows what a boring bar is used for.